DETAILED EQUIPMENT LIST - Mayville & West Bend WI Facilities
The following is a detailed list of fabricating equipment at the Mayville WI and West Bend WI facilities:Click here for an equipment list for the Greensboro NC Facilities.
- (3) Shears, up to 0.500” x 10’ Capacity
SHEARING- Square, Angle and Plate Shearing
- (4) Vertical Band-saws, auto indexing, CNC programming, up to 17” capacity
- (1) Cold Saw, up to 4” capacity
SAWING
- System 1 - (3) Lasers up to 4000W, 60”x120”
- System 2 - (3) Lasers up to 4000W, 60”x120”
- System 3 - (2) Lasers with linear motors, up to 4000W, 60”x120”
- (3) Laser/Turret Punch Combination Machines up to 2000W/55 Ton, 60”x 144” Capacity
- (7) Turret Punch Machines up to 55Ton, 60” x 144” Capacity
- (1) Gantry Cutting Table, up to 4” mild steel, 96” x 240” capacity
SHEET AND PLATE CUTTING
- Lasers
Three Automated Laser Systems; Material Storage Bins, Automated Sheet Handling- Laser/Punch Combinations
- Punch Only
- Plasma and Oxy-Fuel
- (3) Robotic Cells with Plasma Torches, up to 200A, 5’ x 4’ x 8’ work envelope
CONTOUR CUTTING
- (17) Punch Presses, up to 1400 Ton Hydraulic, 72” x 108” bed
PUNCH PRESS & DRAWING
- (18) Press Brakes, up to 350 Ton, up to 20’ Bed
PRESS BRAKE FORMING
- (18) Robotic Welding Cells, up to 186” tool length and 126” Swing Diameter and 5000# capacity
- (68) MIG Units, many with pulse and aluminum capability
- (18) Resistance Welding Units, up to 3Phase, up to 40” throat
- (3) Tig Units
- (5) Stud Welding Units
WELDING
- Robotic Welding
- GMAW
- Resistance Welding
- Other Joining Processes
- (8) Vertical Machine Centers, up to 67” x 120” x 40” work envelope
- (2) Drill and Tap Centers
- Various bench and portable drill presses
MILLING AND DRILLING
- Oxide Removal Machines 60" Wide
- Deburring Machines, up to 36” x 6” x 120”
- Floor and Portable Grinders
- Sanding and Polishing Equipment
METAL PREPARATION EQUIPMENT
- 8-Stage Iron Phosphate Pretreatment
- Electrostaticly Applied Wet and Powder Paints to Customer Specification
- Robotic Paint application (Wet Paint Only)
- Automatic Guns Triggered by Optic Sensors (Powder Only)
- Up to 4’ x 6’ x 10’ part sizes, 200#/hook weight limits on 2’ spacing
- 6’ x 13’ x 24’ Size Capacity
- 3000 Pound Weight Capacity
- 7’ x 8’ x 12’ Size Capacity
- 10,000 Pound Weight Capacity
FINISHING EQUIPMENT
- (2) Conveyorized Painting Systems Featuring:
- (1) Monorail Batch Wash, Powder Paint and Cure System Featuring:
- (1) Batch Wet Paint System (air dry) Featuring:
- Complete facilities and manpower to build samples to your specifications
- Demmeler Sample Tables (10’ x 20’ Capacity) available at all facilities
SAMPLE DEPARTMENT
- All necessary equipment to build, maintain and update tooling to latest engineering levels.
TOOL ROOM
- (3) CMMs up to 48” x 72” x 100” envelope
- (5) Portable CMMs with up to 12’ working envelope
- With Laser Scanning Capability
- (1) Optical inspection table
- (2) Laser inspection table
INSPECTION
- Overhead cranes up to 10 ton
- Mobile units up to 12 ton
MATERIAL HANDLING
- (22) Seats of Pro-E CAD Software
- IBM AS-400 Mainframe for control of bills of material, inventory, customer revisions and production planning
ENGINEERING
- 400,000+ Sq. Ft. of modern, single floor plant on 45 acres w/ 20 loading docks (Mayville, WI)
- 210,000+ Sq. Ft. of modern, single floor plant on 12 acres w/ 6 loading docks (West Bend, WI)
FLOOR SPACE
- On-line access with two major material suppliers with 12hour delivery of product
- Large inventories of sheet steel, plate steel, bars, angles, channels, rounds, aluminum and stainless steel
RAW MATERIAL
- Via our trucks, Contract Carrier or Common Carrier
- Bar Coding of finished product loads to customer specification
DELIVERY
Click here for an equipment list for the Greensboro NC Facilities.