SHEARING- Square, Angle and Plate Shearing

• (3) Shears, up to 0.500” x 10’ Capacity

SAWING

• (4) Vertical Band-saws, auto indexing, CNC programming, up to 17” capacity
• (1) Cold Saw, up to 4” capacity

SHEET AND PLATE CUTTING

- Lasers

Four Automated Laser Systems; Material Storage Bins, Automated Sheet Handling

System 1 - (3) Lasers up to 2500W, 60”x120”
System 2 - (3) Lasers up to 4000W, 60”x120”
System 3 - (3) Lasers up to 4500W, 60”x120”
System 4 - (2) Lasers with linear motors, up to 4000W, 60”x120”



- Laser/Punch Combinations

(4) Laser/Turret Punch Combination Machines up to 2000W/55 Ton, 60”x 144” Capacity



- Punch Only

(7) Turret Punch Machines up to 55Ton, 60” x 144” Capacity



- Plasma and Oxy-Fuel

(1) Gantry Cutting Table, up to 4” mild steel, 96” x 240” capacity with CNC bevel attachment

CONTOUR CUTTING

• (3) Robotic Cells with Plasma Torches, up to 200A, 5’ x 4’ x 8’ work envelope

PUNCH PRESS & DRAWING

• (16) CNC Punch Presses, up to 1400 Ton Hydraulic, 72” x 108” bed, 8” deep drawing

PRESS BRAKE FORMING

• (19) Press Brakes, up to 350 Ton, up to 20’ Bed

WELDING

- Robotic Welding

(29) Robotic Welding Cells, up to 186” tool length and 126” Swing Diameter and 5000# capacity



- GMAW

(150) MIG Units, many with pulse and aluminum capability



- Resistance Welding

(18) Resistance Welding Units, up to 3Phase, up to 40” throat



- Other Joining Processes

(5) Tig Units

(5) Stud Welding Units

MACHINING, DRILL & TAP

• (1) 5-axis 1000mm Horizontal Machine Center
• (9) Vertical Machine Centers, up to 50” x 150” x 50” work envelope
• (2) 800mm Horizontal Machine Centers
• (2) Drill and Tap Centers
• Various bench and portable drill presses
• (1) Doosan 1800TT CNC Lathe with 12 ‘ LNS Bar Feed (Twin Spindle, Twin Turret Lathe with Lathe/Mill Capabilities)
• (2) Doosan Lynx 220LM CNC Lathes With Fanuc Robot (8” turning capability with live tooling)
• (2) Okuma & Howa HL35 CNC Lathes (12” x 18” turning capability)
• (1) Haas TL25 CNC Lathe with 12’ LNS Bar Feeder (10” x 22” turning capability)
• Various Bench and Portable Drill Presses

METAL PREPARATION EQUIPMENT

• Deburring Machines, up to 36” x 6” x 120”
• Floor and Portable Grinders
• Sanding and Polishing Equipment

FINISHING EQUIPMENT

- (3) Conveyorized Painting Systems Featuring:

One 8-Stage System with Iron Phosphate Cleaner with Acid Descale and Two 5-Stage Systems without Acid Descale

Electrostatically Applied Wet and Powder Paints to Customer Specification

Automatic Guns Triggered by Optic Sensors (Powder Only)

Up to 15’ x 9’ x 4 1/2’ part sizes and up to 3,000 lb rail capacity



- (1) Monorail Batch Wash, Powder Paint and Cure System Featuring:

6’ x 13’ x 24’ Size Capacity

3000 Pound Weight Capacity

SAMPLE DEPARTMENT

• Complete facilities and manpower to build samples to your specifications
• Demmeler Sample Tables (10’ x 20’ Capacity) available at both facilities

TOOL ROOM

• All necessary equipment to build, maintain and update tooling to latest engineering levels.

INSPECTION

• (3) CMMs up to 48” x 72” x 100” envelope
• (2) Laser inspection table
• (6) Faro Arms with up to 12' working envelope

MATERIAL HANDLING

• Overhead cranes up to 10 ton

ENGINEERING

• (15) Seats of Pro-E CAD Software
• World class business software - SAP, for control of bills of material, inventory, customer revisions and production planning
• EDI capabilities

FLOOR SPACE

• 400,000+ Sq. Ft. of modern, single floor plant on 45 acres w/ 20 loading docks (Mayville, WI)
• 230,000+ Sq. Ft. of modern, single floor plant on 12 acres w/ 6 loading docks (West Bend, WI)

RAW MATERIAL

• On-line access with two major material suppliers with 12hour delivery of product
• Large inventories of sheet steel, plate steel, bars, angles, channels, rounds, aluminum and stainless steel

DELIVERY

• Via our trucks, Contract Carrier or Common Carrier
• Bar Coding of finished product loads to customer specification